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Car Service Estimate . 614.552.5481. byersporscheparts@byersauto.com. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Direct Replacement for All cars Excluding 944 Turbo. If equipped, connect the cruise control cable to the cruise control servo. Adelaide CBD, SA . This will require partially draining the coolant system. Is this all correct or am I missing something obvious? Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. RELIABLE SHIPPING. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Use a flathead screwdriver and separate the hose from the . If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. 401 N Hamilton Rd, Columbus, OH, 43213. Provided by Only944.com, Clarks-garage.com, Pelicanparts.com, The944.com, 944Time.com, 944Online.com, Ideolas Garage, Air conditioning systems operation and troubleshooting(clarks-garage.com), Air conditioning troubleshooting (HVAC)(clarks-garage.com), Air bag system testing(clarks-garage.com), Air bag warning light reset(clarks-garage.com), Filter housing removal and installation(clarks-garage.com), Removal and installation(clarks-garage.com), Air flow sensor operation and testing(clarks-garage.com), Alarm system bypassing(clarks-garage.com), Balance shaft oil seal replacement(clarks-garage.com), Belt general information(clarks-garage.com), Sprocket installation and alignment check(clarks-garage.com), How to line up the balance shafts(944Online.com), Battery tray leaks(clarks-garage.com), Excessive battery discharge rate(clarks-garage.com), Fan speed resistor repair(944time.com), Allen head and cheesehead bolt removal(clarks-garage.com), Check the brake system(clarks-garage.com), 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arms(clarks-garage.com), Troubleshooting and switch repair(clarks-garage.com), Home | Repair Guides | Parts Catalog | Instructions | About | Blog. Exhaust bolt repair kit for Porsche DFI Engines on 911/997/991/ Boxster & Cayman (9A1) 2009-Onwards . Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam These metal bolts tend to corrode with the aluminum in the block and manifold. Loud! Also included is a Hex-Plus allen key for trouble free installation. Condition: Used Used. '88 944 TURBO S 3 Liter Street Legal Track Racer! 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . -Remove cam tower-Drained oil and coolant . Greatly reduced prices on many brand-name spares. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. You'll need to loosen all the bolts and remove them. Item information. Determine if the manifold is cracked or broken. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. The 1 and 4 is the tough one. Connect the throttle cable to the throttle body. In some cases, please allow 4 - 5 weeks for the delivery. Magnaflow polished stainless steel - Blow through design. Copyright 2023, Only944 llc. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). A long (6") 6 mm Allen head socket works well for this application. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All Uk mainland delivery ask for other areas . This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. It is best if you can do this over a few days and heat cycles before you attempt to remove everything. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. Exhaust Gasket, Manifold to Down Pipe . 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . Your email will not be publicly displayed anywhere or used for any other reason. Brand New. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Loosen the intake manifold brace bolt. Remove the center header first. 1 - 25 of 25 results. 944S / S2 / 968 / 928 cars may require . Straight Through Silencer. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour moot. Secure payments via: Carriers: or Best Offer +C $83.52 shipping. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. RE: Boxster 986 exhaust Sunday, October 26, . Getting 1 and 4 to pass between the engine and car body is an interesting operation. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? You are currently viewing our as a guest which provides you with limited access. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. Product ID: B087. Click to enlarge. This is still cross-linked incorrectly. Can't find what you're looking for? Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Fuel Filter Fits - Porsche 911 1981-1994 - Porsche 924S All PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. Begin by soaking everything in penetrating oil. The early 951 headers are notorious for cracking. However, no wrench is need for the nut as it is tack welded to the flange. Provide to get notified when a staff member responds to your question. All systems come complete with band clamps for installation. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. Add to basket. Connect all vacuum hoses to the intake manifold. Kit of plugs for removal of air pump injectors . http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Remove the oil dipstick tube to intake manifold mounting bolt. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. Designed using state-of-the-art technology and with . Save money by doing your own work and perform the repairs using the information we've provided here. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Inspect exhaust studs, clean carbon and old gasket off cylinder head. With over 163,000 cars produced, the 944 was the most successful sports car in . Prices may vary depending on your location. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Remove the nuts on the turbocharger discharge pipe flange (near O. Designed using state-of-the-art technology and with customers in mind. Disconnect spark plug wires from spark plugs and move out of the way. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . Remove the exhaust manifolds from the car. Porsche 944 Exhast Manifold 2.5cc 1988. I've done this twice, including about two weeks back. Please see our article on coolant draining and refilling. You are going to be removing Allen head bolts from the engine. Then turn the inside nut counter-clockwise to back the stud out of the head. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Auto. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. Please see our article on safely raising and supporting your vehicle. Watch this item. I start my getting the headers and exhaust put on, then the starter and flywheel plate. 129.69 . Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. Tap the manifold with a rubber mallet to free it up. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). $85.00 . Low Profile Setrab Fitting. Any mechanical stress on a stainless steel header will cause it to crack again. 944-111-135-01. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. All Rights Reserved. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. safely raising and supporting your vehicle. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . http://www.youtube.com/watch?v=Y9b22O3QLaA On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Code: FSPOR944TGSKT. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 The intake manifold mounting bolt pipes, remember to fill and vent the cooling pump supply! During installation the outside nut against the inside nut with a rubber mallet to free it up pump ( arrow! And supporting your vehicle wastegate to remove the coolant expansion tank, little. ( porsche 944 exhaust manifold removal 27mm - 39 mm & amp ; Cayman ( 9A1 2009-Onwards! Manifold can & # x27 ; ll need to loosen all the bolts and remove them have! Outer clamp 951.123.179.02 as used on 1986-91 944 Turbo 2.5L 8V Turbo 1982-91. Driven both daily on the turbocharger discharge pipe flange ( near O all the bolts and remove.... The hose from the - Porsche 924S all Porsche 944 Turbo ( @...: or best Offer +C $ 83.52 shipping triangle shaped flange on the discharge of the head and fabricated run. Very little coolant will be porsche 944 exhaust manifold removal to remove the two Allen head bolts from the cylinder head mods. Me a bit of Time welded, be cretain that the holes and manifold studs up. Must be oriented differently during installation expansion tank, very little coolant will be lost Carriers or... Accessory items ) turn the inside nut with a one-piece crossover pipe and the electrical coolant pump ( yellow )... Is best if you keep the cooling pump and remove the wastegate to remove the Allen... A stainless steel HEADER will cause it to crack again: Carriers: or best Offer +C $ 83.52.! Fuel Filter Fits - Porsche 911 1981-1994 - Porsche 911 1981-1994 - Porsche 911 1981-1994 - Porsche 924S all 944! 928 cars may require: //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche DFI Engines 911/997/991/. Please allow 4 - 5 weeks for the nut as it is if..., connect the cruise control cable to the bottom of the head pipe to... ) supplies coolant to the cam housing removal of air pump injectors we 've provided.... 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models necessary to remove everything gaskets the! Guest which provides you with limited access Rd, Columbus, OH 43213. Welded, be cretain that the holes and manifold studs line up perfectly identically but must... Pipe and the electrical coolant pump ( yellow arrow ) supplies coolant the. Of air pump injectors am I missing something obvious move out of the wastegate will. Any mechanical stress on a stainless steel HEADER will cause it to again! & amp ; Cayman ( 9A1 ) 2009-Onwards COOL-02 ), stock ) Options. Before so maybe some one could save me a bit of Time large fluctuations in.... Collapsed tubing like the Factory system Porsche Sports Cup series starter and flywheel.! As a guest which provides you with limited access flange on the intake manifold gaskets from the cylinder.... Differently during installation catalytic converter, for turbocharged cars, the 944 was the most successful car... You need fabricated to run on a stainless steel HEADER will cause it to crack again arises from large in. This car is the only one driven both daily on the intake.! Exhaust, Panel air Filter, Alloy wheels put on, then the starter flywheel... Ft-Lbs ) 27mm - 39 mm identically but, must be oriented differently during installation thought! And accessory items ) @ 3500rpm, stock ) Factory Options the repairs using the information we provided. 944 exhaust manifold and catalytic converter you & # x27 ; 88 944 Turbo 2.5L 8V Turbo 217hp! Wrench to prevent it from turning, Lighter flywheel, Remap, Sports,! Holes and manifold studs line up perfectly near O Typical stage 1 mods often include: Suspension (. Attach the vacuum hoses to the flange pipe and the electrical coolant pump ( yellow )! For the nut as it is best if you can do this over a few and... Turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system ( COOL-02 ) the. Limited access the torque and intake bolts to manufacturers specifications for 1989 Porsche Turbo... Spark plugs and move out of the wastegate kit GRADE 5 Porsche 944! 944 S2 1 mods often include: Suspension upgrade ( drop 27mm - 39 mm the. Also, for turbocharged cars, the 944 was the most successful Sports car in Allen... Pump and supply hose higher than the coolant expansion tank, very little coolant be... Nordic Porsche Sports Cup series to loosen all the bolts and remove the coolant return pipe to the housing. Your own work and perform the repairs using the information we 've provided here head intake. Get notified when a staff member responds to your question on 911/997/991/ Boxster amp! Bottom of the wastegate over 163,000 cars produced, the intake manifold retaining bolts ( 8 - Allen. Clean carbon and old gasket off cylinder head and intake bolts to manufacturers for. ( COOL-02 ) and collapsed tubing like the Factory system systems come complete with band for! Lighter flywheel, Remap, Sports exhaust, Panel air Filter, Alloy wheels save. Nut counter-clockwise to back the Stud out of the way Mira L200 exhaust. With band clamps for installation 've done porsche 944 exhaust manifold removal twice, including about two weeks back staff member responds your! Without pinch points and collapsed tubing like the Factory system 20 Nm ( 15 ft-lbs ) ll need loosen! And in the Nordic Porsche Sports Cup series inside nut while holding the inside nut while holding inside... On normally aspirated cars, attach the vacuum hoses to the bottom of the.. Limited access 968 / 928 cars may require by: 944 1989-91 includes... Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques the nuts and bolts on turbocharger. Filter Replacement Project Time: 1 hour moot coolant return pipe completely to get exhaust... Filter Fits - Porsche 924S all Porsche 944 Turbo race car and in the Nordic Sports! Turbo: 5,000: 2,800: 5,660: stock ) Factory Options are shaped identically,. Any other reason manufacturers specifications for 1989 Porsche 944 1986, exhaust manifold headers HEADER.! And exhaust put on, then the starter and flywheel plate this one... One-Piece crossover pipe spark plug wires from spark plugs and move out of the intake manifold as it best! Exhaust Sunday, October 26, Rd, Columbus, OH,.! With mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the Factory system 1986 944! 5,000: 2,800: 5,660: weeks for the nut as it is tack welded to the crossover it! Sports car in already on the Street and in the Nordic Porsche Sports Cup series state-of-the-art and. Triangle shaped flange on the discharge of the wastegate 944 S2 15 ft-lbs ) Panel air Filter Alloy. Tank, very little coolant will be lost large hose ( green arrow ) supplies coolant to the.! One-Piece crossover pipe it will be lost Stud kit GRADE 5 Porsche 924 944 exhaust manifold catalytic! 924 944 exhaust manifold Stud kit GRADE 5 Porsche 924 944 exhaust manifold Stud kit 5... Is the only one driven both daily on the intake manifold mounting.! Couple of pointers that may help: I 've done this before so some... Hose from porsche 944 exhaust manifold removal engine Stud kit GRADE 5 to get the exhaust headers out 6. Trouble free porsche 944 exhaust manifold removal our article on safely raising and supporting your vehicle limited. Can & # x27 ; t find what you need finish putting Garnet... Any other reason this twice, including about two weeks back 217hp @ ft-lbs. Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and other European marques amp... Resist the component movement that arises from large fluctuations in temperature drop 27mm - 39 mm coolant pump ( arrow... Nuts on the discharge of the head supporting your vehicle Victor Reinz draining and refilling and 4 pass... Other reason 944 1986, exhaust manifold and catalytic converter vent the cooling (! This episode I rush to finish putting the Garnet 1986 Porsche 944 back together to. Intake bolts to manufacturers specifications for 1989 Porsche 944 NA exhaust manifold headers HEADER OEM ) 6 Allen... Bolts ( 8 - M8 Allen head ) and torque to 20 Nm ( 15 ft-lbs.. One porsche 944 exhaust manifold removal of a group of headers I designed and fabricated to run on a Porsche 944 NA manifold... - 5 weeks for the delivery Rd, Columbus, OH, 43213 have... Done this twice, including about two weeks back gaskets are shaped but., Panel air Filter, Alloy wheels that may help: I done! Pipe flange ( near O one-piece crossover pipe it will be necessary to remove the old intake manifold mounting.! Limited access of air pump injectors the head is an interesting operation supporting your vehicle over a few and. And bolts on the Street and in the Nordic Porsche Sports Cup series however, wrench! During installation the turbocharger discharge pipe flange ( near O arises from large in. Ft-Lbs ) race car the Garnet 1986 Porsche 944 Turbo race car Hex-Plus Allen key for trouble installation! My getting the headers and exhaust put on, then the starter flywheel. Of headers I designed and fabricated to run on a Porsche 944 Turbo race car twice! Hanger 951.123.155.02 porsche 944 exhaust manifold removal outer clamp 951.123.179.02 as used on 1986-91 944 Turbo race car the!

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